bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-class drive technology with especially high power densities and certainly smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input rate: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with even higher ratios. Input part planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for powerful options such as hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes could be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also fundamentally possible. The path of rotation of the drive shaft and the output shaft could possibly be the same or opposing, based on the installation situation of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is certainly cheaper to produce. However, since only small profile coverage could be noticed with gearwheels with straight or helical the teeth, this bevel gearbox runs quietly and has much less transmittable torque than various other bevel gear tooth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually recognized with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total coverage, but are already more costly to manufacture than bevel gears with directly or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque could be increased. High speeds are also possible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only become absorbed at one side because of the intersecting axes. Particularly when it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the service lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. When a right angle gearbox is needed, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Reduce torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear tooth profile with the group of experienced specialists. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Equipment to which are set 3 World mounted on the Planet carrier engaging also with sunlight Equipment (Pinion) and reduced Result quickness is taken through Planet Carrier and Ring Equipment is remain stationary. Result shaft preserving the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Structure Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw materials such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and designed to specifically meet up with the multiple requirements of our customers. The combination of surface gears and precision gear components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as single, dual or triple stage style. This allows overall tranny ratios from i = 3:1 to i = 512:1 to end up being understood. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for all applications and several options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and even running through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Special seals (labyrinth seals or dual seals with separate grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft meant for shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes benefit of the strengths of every technology: compact size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one slower helical stage with a pair of Gleason bevel gears and a number of planetary stages. The design of these compact gear products is based upon exact analyses using FEM methods, which means overall performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production situations and lower creation costs.
Bevel Planetary Gearbox Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power provides a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures ideal adaptation to the application form.
Finely graded equipment ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery instances for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 
631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional components available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who have items complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material managing, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy performance, low noise, long assistance life, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary gear units can be found in high capacity ranges with proven Ever-Power quality. Ready offered sizes guarantee not merely a large torque spectrum but also something range that delivers you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard product range already includes solutions for a huge number of specific requirements that require to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Products, Mining, and Metal industries.