Merchandise Description
Item Description
Function:
A. Substantial energy variety from 75W to 15KW
B. Dia: 57mm-180mm
C. Effortless for speed & route adjustment
D. Prosperous stock and quick shipping and delivery time in ten working days
E. Powerful security for driver/controller
F. Life span previously mentioned continuous ten thousand hours
G. IP65 safety rank is obtainable for us
H. Above 90% enery performance motor is offered
I. 3D file is obtainable if buyers needed
K.High-functionality and steady matching driver and controller
Δ Kindly remind: As distinct clients could want distinct motor parameter for fitting your equipment. If below motor can’t in shape your want, you should kindly deliver inquiry to us with data for rated power or torque,rated pace, and rated voltage for our new dimension drawing making for you. Simply click Listed here to make contact with me. Many thanks a lot!
Dimensions (Device: mm )
Mounting screws are integrated with gear head.
Gearbox Specification:
Gearbox Variety |
PLF60/PLE60 |
ZPLF60/ZPLE60 |
||||
Deceleration phase |
1 |
two |
three |
1 |
two |
three |
Size |
119 |
a hundred thirty five |
151 |
129.5 |
161 |
177 |
Reduction ratio |
Level 1: 3, 4, 5, 7, ten |
57mm 100W BLDC motor with PLF60/PLE60 Planetary Gearbox
Other Specification Form:
Δ Motor interface, Voltage, Speed can be customized.
For A lot more Particulars Of Product Specifications,
Make sure you Click below speak to us for up-to-date size drawing if you have other various parameter essential. Many thanks
Far more Motor Flange Size
Δ A lot more Motor Flange Measurement to pick, if you want other dimensions. Welcome to speak to us to customized.
BLDC Motor with Gearbox Assortment
Firm Profile
DMKE motor was launched in China, HangZhou metropolis,Xihu (West Lake) Dis. district, in 2009. After twelve years’ creativity and growth, we became 1 of the major higher-tech businesses in China in dc motor market.
We focus in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers and many others. And we produce brushless dc motor and controller with extensive energy range from 5 watt to twenty kilowatt also dc servo motor power assortment from 50 watt to 10 kilowatt. They are broadly utilised in computerized guided vehicle , robots, lifting equipment,cleansing device, medical equipment, packing equipment, and many other industrial computerized equipments.
With a plant region of 4000 sq. meters, we have developed our personal offer chain with higher quality control normal and handed ISO9001 certificate of good quality method.
With much more than ten engineers for brushless dc motor and controllers’ study and growth, we own sturdy impartial design and growth capacity. Custom-created motors and controllers are widely approved by us. At the same time, we have engineers who can converse fluent English. That tends to make we can source intime after-product sales help and advice effortlessly for our buyers.
Our motors are exported globally, and more than eighty% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea and so forth. We are hunting ahead to setting up prolonged-expression enterprise romantic relationship collectively with you for mutual enterprise good results.
FAQ
Q1: What type motors you can provide?
A1: For now, we mainly provide long lasting magnet brushless dc motor, dc equipment motor, micro dc motor, planetary equipment motor, dc servo motor, brush dc motors, with diameter range from sixteen to 220mm,and energy assortment from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can settle for 1 pcs for sample producing for your testing,and the price tag for sample making will have ten% to thirty% difference than bulk cost primarily based on distinct style.
Q3: Could you send out me a price tag checklist?
A3: For all of our motors, they are customized based on distinct requirements like power, voltage, equipment ratio, rated torque and shaft diameter etc. The cost also differs according to different get qty. So it’s challenging for us to give a cost record.
If you can share your detailed specification and order qty, we’ll see what provide we can supply.
This fall: Are you motors reversible?
A4: Sure, virtually all dc and ac motor are reversible. We have complex men and women who can instruct how to get the operate by different wire link.
Q5: Is it attainable for you to create new motors if we supply the tooling cost?
A5: Yes. Make sure you kindly share the detailed demands like performance, dimensions, once-a-year amount, target value and so on. Then we will make our evaluation to see if we can organize or not.
Q6:How about your shipping and delivery time?
A6: For micro brush dc equipment motor, the sample delivery time is 2-5 days, bulk supply time is about 15-twenty days, relies upon on the order qty.
For brushless dc motor, the sample provide time is about ten-fifteen times bulk time is fifteen-twenty times.
Pleasecontact us for last reference.
Q7:What is your warranty phrases?
A6: A single calendar year
Application: | Universal, Industrial, Household Appliances, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
###
Samples: |
US$ 768/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Gearbox Type
|
PLF60/PLE60
|
ZPLF60/ZPLE60
|
||||
Deceleration stage
|
1
|
2
|
3
|
1
|
2
|
3
|
Length
|
119
|
135
|
151
|
129.5
|
161
|
177
|
Reduction ratio
|
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70 Level 3: 64, 80, 100, 125, 140, 175, 200, 250 |
Application: | Universal, Industrial, Household Appliances, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
###
Samples: |
US$ 768/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Gearbox Type
|
PLF60/PLE60
|
ZPLF60/ZPLE60
|
||||
Deceleration stage
|
1
|
2
|
3
|
1
|
2
|
3
|
Length
|
119
|
135
|
151
|
129.5
|
161
|
177
|
Reduction ratio
|
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70 Level 3: 64, 80, 100, 125, 140, 175, 200, 250 |
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-01-02