Product Description
A. Specification of 200Kg.cm 56MM Brush DC Planetary Gear Motor 12V/24V:
one. Voltage: twelve/24V
2. Pace: 0.8-1216RPM
3. Torque: four.3-200Kgf.cm
4. Output Power: thirty-50W
five. Gearbox Ratio: one:3.7 to 1: 3736
6. Gearbox Diameter: 56mm
seven. Gearbox Length: 47.1-ninety nine.5mm
8. Motor Duration: 76mm
nine. Shaft Diameter: 12mm
ten. Shaft Length: Customized
Be aware: The information sheet is only for reference, We can make the motor according to your necessity soon after Evaluation
B. Company Capacity
HangZhou CZPT Co. Ltd is a producer and exporter of various of motors with more than 10 years expertise.
Our solution ranges consist of:
1) DC Brush motor: 6-130mm diameter, .01-1000W output electrical power
two) DC Spur Equipment Motor: 12-110mm diameter, .1-300W output electrical power
3) DC Planeary Equipment Motor: ten-82mm diameter, .1-100W output power
four) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA forty three, Can with gearbox and guide screw
six) Servo Motor: 42mm to 130mm diameter, 50-4000w
seven) AC Gear Motor: 49 to 100mm diameter, 6-one hundred forty output power
one. Manufacturing Line:
two. Tests Gear:
3. Certificates:
4. Consumer Visits:
6. FAQ:
Q: What is actually your principal products?
A:We at the moment create Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can verify the technical specs for earlier mentioned motors on our internet site and you can e mail us to advocate needed motors for every your specification as well.
Q:How to decide on a suitable motor?
A:If you have motor pictures or drawings to demonstrate us, or you have detailed specs like voltage, speed, torque, motor size, doing work manner of the motor, required existence time and sounds degree and many others, remember to do not wait to allow us know, then we can recommend appropriate motor for every your ask for accordingly.
Q: Do you have custom-made provider for your normal motors?
A:Yes, we can customize for every your ask for for the voltage, pace, torque and shaft measurement/shape. If you require added wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it also.
Q:Do you have specific design and style service for motors?
A:Yes, we would like to style motors individually for our buyers, but it may want some CZPT charge and design cost.
Q:Can I have samples for testing very first?
A:Yes, undoubtedly you can. Soon after verified the essential motor specs, we will estimate and offer a proforma invoice for samples, as soon as we get the payment, we will get a PASS from our account department to commence samples accordingly.
Q:How do you make positive motor quality?
A:We have our personal inspection techniques: for incoming components, we have signed sample and drawing to make positive experienced incoming materials for production method, we have tour inspection in the process and ultimate inspection to make certain competent goods ahead of delivery.
Q:What is your lead time?
A:Usually talking, our regular common product will need to have twenty five-30days, a bit lengthier for customized products. But we are really versatile on the direct time, it will relies upon on the certain orders
Q:What is actually your payment time period?
A:For all our new buyers, we will want 40% deposite, sixty% compensated ahead of shipment.
Q:When will you reply following received my inquiries?
A:We will response in 24 hours when get your inquires.
Q:How can I trust you to make sure my money is protected?
A:We are licensed by the third party SGS and we have exported to more than eighty five nations around the world up to June.2017. You can check out our status with our existing buyers in your region (if our buyers do not brain), or you can order via alibaba to get trade assurance from alibaba to make sure your funds is protected.
Q:What is actually the least order quantity?
A:Our minimum purchase quantity depends on distinct motor types, make sure you e mail us to check out. Also, we usually do not acknowledge individual use motor orders.
Q:What’s your transport method for motors?
A:For samples and packages considerably less than 100kg, we usually recommend specific transport For weighty packages, we usually advise air shipping or sea delivery. But it all relies upon on our customers’ wants.
Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.
Q:Can you send me your value record?
A:Because we have hundreds of distinct items, and price may differ for every various requirements, we are not CZPT to provide a price checklist. But we can estimate inside 24 hrs when obtained your inquirues to make confident you can get the price tag in time.
Q:Can I visit your organization?
A:Indeed, welcome to go to our company, but please permit us know at minimum 2 months in advance to assist us make certain no other meetings during the working day you pay a visit to us. Many thanks!
Weclome speak to with us if have any concerns about this motor or other products!
Application: | Universal, Household Appliances, Power Tools |
---|---|
Operating Speed: | Low Speed |
Function: | Driving |
Casing Protection: | Open Type |
Structure and Working Principle: | Brush |
Type: | DC Gear Motor |
###
Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
Application: | Universal, Household Appliances, Power Tools |
---|---|
Operating Speed: | Low Speed |
Function: | Driving |
Casing Protection: | Open Type |
Structure and Working Principle: | Brush |
Type: | DC Gear Motor |
###
Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX 2023-04-07