high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high degrees of reliability and uptime
precise individual elements ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to circular off the merchandise portfolio. In drive technology, especially in neuro-scientific device machinery, automation and robotics, these compact designed, high transmission precision gear boxes are used especially to meet the highest demands for stiffness, performance and efficiency. In addition to the constantly extended regular range, these cycloidal precision gear boxes could be adapted to consumer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to electric motor for longer service life
Just ridiculously rugged as all get-out
The overall Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power may be the most reliable reducer in the commercial marketplace, and it is a perfect fit for applications in weighty industry such as for example oil & gas, primary and secondary steel processing, commercial food production, metal reducing and forming machinery, wastewater treatment, extrusion gear, among others.
Cycloidal advantages over other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that make use of cycloidal gearing technology deliver the most robust solution in the most compact footprint. The primary power train is made up of an eccentric roller bearing that drives a wheel around a set of internal pins, keeping the reduction high and the rotational inertia low. The wheel includes a curved tooth profile instead of the more traditional involute tooth profile, which gets rid of shear forces at any stage of contact. This design introduces compression forces, instead of those shear forces that would exist with an involute gear mesh. That provides several performance benefits such as high shock load capacity (>500% of ranking), minimal friction and put on, lower mechanical service factors, among many others. The cycloidal style also has a sizable output shaft bearing period, which gives exceptional overhung load capabilities without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image proven, the green shaft may be the input and its rotation cycloidal gearbox causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk is certainly geared to a stationary outer ring, represented in the computer animation by the outer ring of grey segments. Its movement is used in the purple result shaft via rollers or pins that user interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the opposite direction to the insight shaft. Because the person parts are well-appropriate to 3D printing, this opens the door to easily prototyping customized designs and gearing ratios.