Quite a few projects are unique within the market and represent one of the most challenging sizes and geometries of gears produced today. We maintain a wide variety of rare gear shaping devices and also advanced CNC milling and turning centers, that allows us to produce a vast selection of gear, sprocket, function, and rack sizes, styles, and patterns.
To attain the high rack power the customer required, the root of one’s teeth were hardened along with the tooth flanks. gear rack for Woodworking Industry Finally, precision grinding was used to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no other manufacturers can produce. The part shown here is a helical equipment rack that is utilized on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is essential to the operation of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Many times customers contact us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the quality of replacement parts produced by us exceed the product quality their OEM parts.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no additional manufacturers can generate. The part shown this is a helical equipment rack that is used on a Maag gear manufacturing machine. The apparatus rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the considerable know-how of our skilled experts in both tool and machine engineering, our clients benefit from a distinctive synergy effect leading to a higher service lifestyle of both machine and tools, and also an optimal formed component quality. We try to surpass your objectives and ensure your success with our quality.
For years, a machine tool builder had produced their very own precision gear racks to achieve ultra-precise positioning on the machines. They also needed this because their important customers demanded that their machines maintain accurate positioning with no error compensation on the axis.
To save costs, they wanted to look for a gear rack provider who could achieve the same restricted rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which got a complete pitch deviation of significantly less than twelve microns (< 0.012 mm) over a one meter length. The real pitch deviation was measured at 20º C and marked on each rack.