helical worm gear motor

helical worm gear motor
Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive remedy to impress you using its high level of efficiency and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP for you. These could be implemented individually in the modular program. In this manner, they offer you an enormous range of sizes, gear ratios and motor sizes.
However, their greatest power is definitely their running smoothness and their extremely low noise development. One thing is certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly even hear.
The overall concept offers you a lot more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations as opposed to single helical-worm gear systems. This is one way you save extra energy in the procedure of your systems and so are able to noticeably decrease ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. In addition, you can freely configure all the relevant properties. In this manner, you can effectively utilize all the benefits provided by this combination of low-noise helical-worm equipment unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by choosing between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving time and money with this selection and task planning. The reason being our modular system allows a multitude of combination options for gear systems and motors. You can consequently reduce operating costs, depend on an extended service life and benefit from simplified maintenance that’s characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional strength and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear models are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Because of their outstanding effectiveness, these drives can be used in every industrial sector and customized to individual torque and acceleration requirements. The decrease ratios afforded by the helical-worm gear stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel materials with particular lubricants, optimized form, this powerful engine achieves high degrees of performance and torque. The casing machined on all sides enables diverse mounting options. Double chamber shaft seals are utilized as standard.
The low contour design helps it be ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and greater torque capability in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, installation pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or with a torque arm.
Sealed for Washdown: Keeps contaminants and water away.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors established new standards for reliability, effectiveness and economy with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly style offers easy integration today and a truly future proof remedy. The EP gear engine offers total versatility in mounting choices includes shaft, base, face, and flange solutions. The engine terminal box can be mounted in option positions rotated in 90º steps around the engine frame offering for unparalleled integration possibilities.
EP gear motors comply with UNITED STATES and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total answer for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose evidence,and can be utilized outdoors or in wet and dusty environments without the use of additional enclosures. Full rated output is available at the result shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel materials with special lubricants and optimized shape, this powerful geared motor achieves high degrees of effectiveness and torque. The reduced contour design makes it ideal for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of state of the artwork helical and worm equipment combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR is certainly functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All devices shipped pre-lubed for your particular mounting position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared engine. A favorably priced option for the standard duties expected of a right-position drive.
5 equipment sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC engine are directly flange mounted, the pinion is upon the electric motor shaft. This integrated small design can be an essential factor for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure use of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision floor. The worm wheels are made from unique wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal design. The housings are produced from top quality cast iron. The rugget walls and inner ribbing ensure extremely torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with tough walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG