China manufacturer High-Quality DC Motor for Steel Mill vacuum pump engine

Product Description

 

Product Description

Our products strictly enforce the IEC motor production standards, and after ISO9001 quality management system of strict quality control, to ensure that my company’s high-quality products. My company’s products in many areas have been the majority of customers praise.

Here we briefly introduce my company’s products

Motor frame
Motor frame: the use of domestic high-quality 45 # steel plate welded processing, with surface processing size tolerance should be less than 0.01mm, to ensure that the mechanical properties of the motor.
 
Motor spindle
Spindle material forged 45A steel. After quenched and tempered after rough car, fine car, washing, grinding and other processes from processing, to ensure the overall mechanical properties of the spindle and precision tolerance size.

Stator rotor core
(1) fixed rotor core is the use of low loss, high permeability, high stacking coefficient, the surface of the insulating film adhesion and good weldability, no time, the thickness of 0.5mm electrician high-quality grain non-oriented cold rolling Silicon steel sheet laminated. Cold rolled silicon steel sheet performance indicators should not be less than GB2521-88 requirements, the material used by the performance of not less than 50W310. Each piece of silicon steel sheet should be no burr, both sides coated with F-class insulation material paint to reduce the eddy current loss.
(2) fixed rotor core ventilation groove layout so that the air flow smooth and smooth, so that the stator core is fully cooled, the wind resistance loss is small.
 
Stator winding coil
Stator winding coil using domestic high-quality manufacturers to provide the F-class insulation grade enameled wire or double glass fiber flat copper wire wound around. In the manufacturing process after several inter-turn pulse voltage test and ground pressure test.

The stator rotor winding is embedded in the core  
The stator rotor winding: 100% pure copper flat copper bending, F-class insulation mica wrapped.

Stator rotor winding wiring
In the manufacturing process with silver copper argon arc welding, and with F-class insulation mica will be welded at the package so the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.
 
Stator winding rotor winding vacuum impregnation
Using foreign advanced vacuum pressure impregnation solvent-free paint equipment and process (VPI) treatment. Has a good anti-corona and anti-corrosion resistance, in the groove, the end of the site to take anti-halo measures.
Therefore, the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.

Rotor fine processing and dynamic balance check
Rotor fine processing to ensure the stability of the stator and rotor between the uniform
Dynamic balancing checks ensure good mechanical performance of the motor. 
 
Machine assembly and experiment
experimental projects
Mechanical inspection/Determination of DC resistanceDetermination of insulation resistanceNo load testDetermination of vibration and temperature riseDetermination of open circuit voltage of rotorStall testWinding to ground pressureTurnstrap test30KV DC leakage test.

Feature

Z4 Series DC motors are newly developed products which are widely used for prime mover in various fields, such as mill auxiliary in metallurgical industry, metal cutting machine-tool, paper making, print, textile, printing and dyeing, cement-making, plastic extruding machine, etc.

Outline and mounting dimensions of the motors comply with IEC72 Standard, except for the axial distance between the mounting holes (dimension B).

Performance and technical requirements of the motors can be checked in accordance with IEC34-1 Standard of the International Electro technical Commission, or DIN57530 Norm of the Deutsche Industries-Norm.

The motors are class F insulated, with reliable insulating construction and impregnating process, ensuring stable dielectric performance and excellent heat dissipation.

 

Detailed Photos

Company Profile

FAGGIOLATI HangZhou is an innovative and efficient supplier of fluid equipment. The company’s quality management system fully meets the requirements of ISO90001 quality system certification, ISO14001 environmental system certification and OHSAS18001 safety system certification and has obtained the Chinese national certification.
We are committed to providing high-end technologies and services that improve water, air and the environment around the world, innovating for the benefit of our customers, satisfying them and benefiting our employees. 

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Application: Industrial
Operating Speed: High Speed
Number of Stator: Three-Phase
Rotor Structure: Winding Type
Casing Protection: Explosion-Proof Type
Starting Mode: Auto-induction Voltage-reduced Starting
Customization:
Available

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dc motor

What is a DC motor, and how does it differ from other types of electric motors?

A DC (Direct Current) motor is an electric motor that converts electrical energy into mechanical motion. It operates based on the principle of electromagnetic induction and the interaction between current-carrying conductors and magnetic fields. DC motors are widely used in various applications due to their simplicity, controllability, and versatility. Here’s a detailed explanation of what a DC motor is and how it differs from other types of electric motors:

1. Basic Operation:

In a DC motor, electrical energy is supplied to the motor’s armature through a DC power source, typically a battery or a rectified power supply. The armature consists of multiple coils or windings that are evenly spaced around the motor’s rotor. The rotor is a cylindrical core with a shaft that rotates when the motor is energized. When current flows through the armature windings, it creates a magnetic field that interacts with the fixed magnetic field produced by the motor’s stator. This interaction generates a torque, causing the rotor to rotate.

2. Commutation:

DC motors employ a commutator and brushes for the conversion of electrical energy and the rotation of the rotor. The commutator consists of a segmented cylindrical ring attached to the rotor shaft, and the brushes are stationary conductive contacts that make contact with the commutator segments. As the rotor spins, the brushes maintain contact with the commutator segments, periodically reversing the direction of the current flow in the armature windings. This reversal of current flow in the armature windings ensures continuous rotation of the rotor in the same direction.

3. Types of DC Motors:

DC motors can be classified into different types based on their construction and the method of field excitation. The two main types are:

  • Brushed DC Motors: Brushed DC motors have a mechanical commutator and brushes to switch the current direction in the armature windings. These motors are relatively simple, cost-effective, and offer good torque characteristics. However, the commutator and brushes require regular maintenance and can generate electrical noise and brush wear debris.
  • Brushless DC Motors (BLDC): Brushless DC motors, also known as electronically commutated motors (ECMs), use electronic circuits and sensors to control the current flow in the motor windings. They eliminate the need for brushes and commutators, resulting in reduced maintenance and improved reliability. BLDC motors offer higher efficiency, smoother operation, and better speed control compared to brushed DC motors.

4. Speed Control:

DC motors provide excellent speed control capabilities. By adjusting the voltage applied to the motor, the speed of the DC motor can be regulated. Lowering the voltage reduces the motor’s speed, while increasing the voltage increases the speed. This feature makes DC motors suitable for applications that require precise speed control, such as robotics, conveyor systems, and electric vehicles.

5. Advantages and Disadvantages:

DC motors have several advantages, including:

  • Simple construction and easy maintenance (for brushed DC motors).
  • High starting torque.
  • Precise speed control.
  • Good controllability over a wide range of loads.

However, DC motors also have some limitations, such as:

  • Brushed DC motors require periodic maintenance and have limited brush life.
  • Brushed DC motors can generate electrical noise.
  • Brushless DC motors are often more expensive compared to brushed DC motors.

6. Differences from Other Electric Motors:

DC motors differ from other types of electric motors, such as AC (Alternating Current) motors, in several ways:

  • Power Source: DC motors require a DC power source, while AC motors operate from an AC power supply.
  • Speed Control: DC motors offer precise speed control by adjusting the applied voltage, whereas AC motors typically rely on frequency control for speed regulation.
  • Construction: DC motors use a commutator and brushes (in brushed DC motors) or electronic commutation (in brushless DC motors), while AC motors do not require commutation.
  • Starting Torque: DC motors typically provide higher starting torque compared to AC motors.

Overall, DC motors are versatile and widely used in various applications due to their controllability, speed regulation capabilities, and simplicity. The advancements inpower electronics and motor control technologies have further enhanced the performance and efficiency of DC motors, making them a popular choice in many industries.

dc motor

How do DC motors compare to AC motors in terms of performance and efficiency?

When comparing DC (Direct Current) motors and AC (Alternating Current) motors, several factors come into play, including performance and efficiency. Here’s a detailed explanation of how DC motors and AC motors compare in terms of performance and efficiency:

1. Performance:

Speed Control: DC motors typically offer better speed control compared to AC motors. DC motors can be easily controlled by varying the voltage applied to the armature, allowing for precise and smooth speed regulation. On the other hand, AC motors rely on complex control methods such as variable frequency drives (VFDs) to achieve speed control, which can be more challenging and costly.

Starting Torque: DC motors generally provide higher starting torque compared to AC motors. The presence of a separate field winding in DC motors allows for independent control of the field current, enabling higher torque during motor startup. AC motors, especially induction motors, typically have lower starting torque, requiring additional starting mechanisms or devices.

Reversibility: DC motors offer inherent reversibility, meaning they can easily change their rotational direction by reversing the polarity of the applied voltage. AC motors, particularly induction motors, require more complex control mechanisms to achieve reversible operation.

Dynamic Response: DC motors have faster dynamic response characteristics compared to AC motors. They can quickly accelerate or decelerate, making them suitable for applications that require rapid changes in speed or precise control, such as robotics or servo systems.

2. Efficiency:

Full Load Efficiency: AC motors, especially three-phase induction motors, generally exhibit higher full load efficiencies compared to DC motors. This efficiency advantage is primarily due to the absence of commutation and the use of a rotating magnetic field in AC motors, which results in reduced energy losses and improved efficiency.

Partial Load Efficiency: DC motors can have higher efficiency at partial loads compared to AC motors. DC motors can be controlled by adjusting the armature voltage, allowing them to operate at reduced power while maintaining relatively high efficiency. AC motors, especially induction motors, may experience reduced efficiency at partial loads due to factors such as increased iron losses and reduced power factor.

Regenerative Braking: DC motors offer the advantage of regenerative braking, where the motor acts as a generator and converts kinetic energy into electrical energy during deceleration or braking. This regenerative braking capability allows for energy recovery, increasing overall system efficiency. AC motors typically require additional components or systems to achieve regenerative braking.

Power Factor: AC motors, when properly designed and operated, can have a power factor close to unity. This means that they draw relatively low reactive power from the electrical grid, resulting in improved power system efficiency. DC motors, on the other hand, may exhibit a lower power factor and require power factor correction measures if necessary.

In summary, DC motors and AC motors have their respective strengths and weaknesses in terms of performance and efficiency. DC motors excel in speed control, starting torque, reversibility, and dynamic response. AC motors, particularly three-phase induction motors, generally offer higher full load efficiency and power factor. However, DC motors can achieve higher efficiency at partial loads and have the advantage of regenerative braking. The choice between DC motors and AC motors depends on the specific application requirements, cost considerations, and the desired balance between performance and efficiency.

dc motor

What are the environmental implications of using DC motors, particularly in green technologies?

DC (Direct Current) motors offer several environmental benefits when used in green technologies. Their characteristics and operational advantages contribute to reducing environmental impact compared to other motor types. Here’s a detailed explanation of the environmental implications of using DC motors, particularly in green technologies:

1. Energy Efficiency:

DC motors are known for their high energy efficiency. Compared to AC (Alternating Current) motors, DC motors generally have lower energy losses and can convert a larger proportion of electrical input power into mechanical output power. This increased efficiency results in reduced energy consumption, leading to lower greenhouse gas emissions and decreased reliance on fossil fuels for electricity generation.

2. Renewable Energy Integration:

DC motors are well-suited for integration with renewable energy sources. Many green technologies, such as solar photovoltaic systems and wind turbines, produce DC power. By utilizing DC motors directly in these systems, the need for power conversion from DC to AC can be minimized, reducing energy losses associated with conversion processes. This integration improves the overall system efficiency and contributes to a more sustainable energy infrastructure.

3. Battery-Powered Applications:

DC motors are commonly used in battery-powered applications, such as electric vehicles and portable devices. The efficiency of DC motors ensures optimal utilization of the limited energy stored in batteries, resulting in extended battery life and reduced energy waste. By utilizing DC motors in these applications, the environmental impact of fossil fuel consumption for transportation and energy storage is reduced.

4. Reduced Emissions:

DC motors, especially brushless DC motors, produce fewer emissions compared to internal combustion engines or motors that rely on fossil fuels. By using DC motors in green technologies, such as electric vehicles or electrically powered equipment, the emission of greenhouse gases and air pollutants associated with traditional combustion engines is significantly reduced. This contributes to improved air quality and a reduction in overall carbon footprint.

5. Noise Reduction:

DC motors generally operate with lower noise levels compared to some other motor types. The absence of brushes in brushless DC motors and the smoother operation of DC motor designs contribute to reduced noise emissions. This is particularly beneficial in green technologies like electric vehicles or renewable energy systems, where quieter operation enhances user comfort and minimizes noise pollution in residential or urban areas.

6. Recycling and End-of-Life Considerations:

DC motors, like many electrical devices, can be recycled at the end of their operational life. The materials used in DC motors, such as copper, aluminum, and various magnets, can be recovered and reused, reducing the demand for new raw materials and minimizing waste. Proper recycling and disposal practices ensure that the environmental impact of DC motors is further mitigated.

The use of DC motors in green technologies offers several environmental benefits, including increased energy efficiency, integration with renewable energy sources, reduced emissions, noise reduction, and the potential for recycling and end-of-life considerations. These characteristics make DC motors a favorable choice for sustainable and environmentally conscious applications, contributing to the transition to a greener and more sustainable future.

China manufacturer High-Quality DC Motor for Steel Mill   vacuum pump engine	China manufacturer High-Quality DC Motor for Steel Mill   vacuum pump engine
editor by CX 2024-05-15

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