The next headings contain details on vital components for assortment and accurate utilization of gearbox.
For unique information about the gearbox selection,see the appropriate chapters.
1.0 OUTPUT TORQUE
one.one Rated output torque
Mn2 [Nm]
The torque that can be transmitted constantly as a result of the output shaft, together with the gear unit operated under a support aspect fs = 1.
one.two Needed torque
Mr2 [Nm]
The torque demand based mostly on application necessity. It is suggested to get equal to or significantly less than torque Mn2 the gearbox beneath examine is rated for.
1.3 Calculated torque
Mc2 [Nm]
Computational torque worth to be utilised when selecting the gearbox.
It truly is calculated looking at the needed torque Mr2 and support component fs, as per the romantic relationship here after:Mc2 = Mr2 ?¡è fs ?¨¹ Mn2
two.0 Power
2.one Rated input energy
Pn1 [kW]
The parameter is often found in the gearbox rating charts and represents the KW that will be safely transmitted on the gearbox, based on input velocity n1 and service issue fs= 1.
2.two Rated output electrical power
Pn2 [kW]
This worth will be the power transmitted at gearbox output. it could be calculated with the following formulas:
Pn2 = Pn1 ?¡è |?d
Pn2= Mn2*n2/9550
3.0 EFFICIENCY
Efficiency is usually a parameter which includes a important influence about the sizing of certain applications, and in essence depends on gear pair designelements. The mesh data table on page 9 shows dynamic efficiency (n1=1400)and static efficiency values.
Don’t forget that these values are only achieved following the unit continues to be run in and is at the operating temperature.
3.1 Dynamic efficiency
[|?d]
The dynamic efficiency may be the connection of power delivered at output shaft P2 to power applied at input shaft P1:
|?d =P2/P1
three.2 Static efficiency[|?s]
Efficiency obtained at start-up with the gearbox. Whilst this really is frequently not substantial component for helical gears, it may be as an alternative crucial when choosing worm gearmotors operating below intermittent duty.
4.0 Support Aspect
The support component (fs ) will depend on the working conditions the gearbox is subjected towards the parameters that should be taken into consideration to pick quite possibly the most adequate servies factor accurately comprise:
one. type of load from the operated machine : A – B – C
two. length of daily working time: hours/day(?¡Â)
three. start-up frequency: starts/hour (*)
Kind of LOAD: A – uniform,fa?¨¹0.three
B – reasonable shocks, fa?¨¹3
C – heavy shocks, fa?¨¹10
fa=Je/Jm
–Je(kgm2) second from the external inertia reduced in the drive shaft
–Jm(kgm2) minute of inertia of motor
–If fa>10 please contact our Technical Service
A -Screw feeders for light components, followers, assembly lines, conveyor belts for light resources, tiny mixers, lifts, cleansing machines, fillers, control machines.
B -Winding devices, woodworking machine feeders, products lifts, balancers,threading machines, medium mixers, conveyor belts for heavy components,winches, sliding doors, fertilizer scrapers, packing machines, concrete mixers, crane mechanisms, milling cutters, folding machines, gear pumps.
C -Mixers for hefty components, shears, presses, centrifuges, rotating supports, winches and lifts for heavy elements, grinding lathes, stone mills, bucket elevators, drilling machines, hammer mills, cam presses, folding machines, turntables, tumbling barrels, vibrators, shredders.