Features
Industry-standard mounting dimensions
Thread-in mounting style
Best-in-class backlash
Four gear ratios offered (5:1, 10:1, 15:1, 25:1)
Mounting hardware is included for attaching to SureServo motors
Right-angle reducer utilizes a spiral bevel gear; motor could be located at a 90 deg. position from the reducer, providing a more compact footprint
Helical-cut planetary gears for peaceful procedure and reduced vibration
Uncaged needle roller bearings for high rigidity and torque
Adapter bushing connection for basic and effective attachment to most servo motors
High-viscosity, anti-separation grease does not migrate away from the gears; simply no leakage through the seal
Maintenance free: no need to replace the grease for the life of the unit
At nominal speed, service life is usually 20,000 hours
Can be situated in any orientation
5-year warranty
Applications
Gantries
Injection-molding machines
Pick-and-place automation
Linear slides
Packaging machines
Conveyors
Planetary Gear – The Optimal Servo Gear System
Planetary Gear Advantages:
High Torque Density
High Stiffness/ Low lost motion
High efficiency
Balanced System
Suitable for high speeds
“Self-distributed” Lubrication
Servomotor with Gearbox:
Reduced load inertia
Boosted torque
Lower motor torque required
Smaller engine, lower current rating, less costly driver
A far more compact and economical solution
Right Position Miter Gearbox Standard Features
Dimensions: right angle miter gear drive is 3-21/32″ x 3-15/16″ x 1-1/4″ deep
40% glass filled polypropylene
Weight: 10 ounces
Shafts: Ground high-tensile steel. Any shaft can be utilized as a drive.
Gears: Hardened straight miter gears
Bearings: Hardened steel ball bearings, long term lubrication
Mounting: Three shaft installation positions provide versatility in application
Versatile: 3 shaft connections are provided for versatility in application
RAB-1 could be operated CW, CCW or BACK driven
RAB-1 is rated at 1/3 HP in 1800 RPM. Maximum swiftness is 3000 RPM
Benefits and Cost Savings
Longer service life
Less wear
Greater tooth-to-tooth contact
Quieter operation
The most effective power transfer design under rated load conditions
Custom Options
Stainless shaft (Make sure you specify series stainless required)
Longer shafts lengths upon input and output
2:1 Ratio
Right Position Drives Made out of Advanced Quality Construction
Ever-Power 2-Way Right Angle Gearboxes transmit power with quiet, reliable spiral bevel gears. These premium bevel gearmotors feature hardened spiral bevel gears and non-magnetic stainless-metal shafts. Our Two-Way 90° Gearboxes are also compact and show multiple mounting options. The fully enclosed design guarantees the integrity of the inner gears.
Additionally, the cast aluminum housing of Ever-Power s premium quality Correct Angle 2-Way Gearboxes are made for maximum strength and heat dissipation. The drives can be found with shafts of 3/8”, 1/2″, 5/8” and 3/4″ diameter in both 1:1 and 2:1 ratios. We can quote several exclusive types of shafts as well, including:
Squared
Splined
Extended
Shortened
Stepped
Two Way 90 Degree Gearbox Applications
Ever-Power Right Angle Miter Gearboxes are used throughout dozens of industries in hundreds of applications. Any use that demands the dependable transfer of speed or power, you could find a two-way gearbox bearing the Ever-Power brand. The small design of Ever-Power Two-Way Right-Angle Gearboxes makes them perfect for applications such as:
Food Processing Equipment
Ovens & Dryers
Tumbling Barrels
Power Transmission Equipment
Register Controls
Stokers
Case Openers
Paper Rewinders
Test Equipment
Ever-Power Inc, offering the most reliable and reliable transfer of power on the market. Our company is known for its innovative designs and producing high-quality motion control solutions made for engineered functionality and durability. We provide a range of gearbox styles and a broad selection of versatile shaft couplings to supply you with a finish solutions for your mechanical and power transmission applications.
Right Angle Gearbox
Correct angle gearboxes are seen as a the actual fact that the drive shaft and the result shaft are organized at an angle of 90 degrees. With respect to the gearbox type, the axes can intersect in a plane or cross on two parallel planes, which results in an axis offset.
Correct angle gearboxes are recognized with different types of gear teeth or a mixture of different gearing types. The most famous single-stage gearbox types are bevel and worm.
Because of the high one stage ratios and the reduced efficiency level, worm gears can achieve a self-locking impact. With worm gears additionally it is possible to get a hollow shaft as the drive shaft.
Bevel gearboxes come with various kinds of gearing. Bevel gearboxes with intersecting axes are recognized using bevel gearing with straight, helical or spiral the teeth. Hypoid gearboxes possess helical bevel gearing with that your axes cross with an axis offset. The bandwidth of technically practical ratios with that your bevel gear stage can be realized is larger with hypoid gearboxes than with the classical bevel equipment teeth.
Bevel gearboxes may also be combined with other gearbox types. A frequent program in this respect may be the combination with a planetary gearbox, whereby the planetary gearbox can be connected upstream or downstream. This results in an array of overall multiplication factors and wide variety of uses in many industrial applications.
The efficiency level of bevel gearboxes is normally less than that of coaxial spur gearboxes, particularly in comparison to planetary gearboxes. This is because the bevel equipment stage generates a high degree of axial push and radial power, which has to be absorbed by appropriate bearings. This increases the power loss, which is particularly notable in the drive stage of the gearbox.
The running noise and the transmittable torques of classic bevel gearboxes are also less than with single spur equipment teeth. Hypoid gearboxes, on the other hand, are incredibly noisy and will transmit huge amounts of torque, but a considerable amount of bearing load occurs in the bevel gear stage of these gearboxes.
In summarizing, the right angle gearbox is at all times used when the quantity of installation space in the application is limited, or an angular arrangement between the drive and the output is necessary by the application. They are also used in cases where the input shaft needs to be hollow in order to lead through lines or make use of clamping sets.
The benefits of right angle gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Quiet and high degree of torque when working with hypoid gearboxes
Version with hollow shaft possible
The disadvantages of right angle gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Lower torques in single-stage ratio range
The Ever-Power, the initial right angle gearbox drive, is widely recognized and is in use worldwide. The Ever-Power provides manual or power transmission of rotary motion in a COMPACT, standardized right angle device.
Our standard line of bevel gearboxes are available from share in both an In . and Metric Series, one or dual output shafts, 1:1 or 2 2:1 ratios, and grease lubricated forever and also have an operating temperature selection of – 65 degrees F to + 200 degrees F ( – 54 degrees C to + 93 degrees C). Utilizing carburized case-hardened Coniflex* bevel gears, all Ever-Power units employ totally enclosed & sealed ball bearings.
The cast aluminum housings upon our 90 degree gearboxes are precision machined, on our CNC machining center and coated with a chemical substance film to safeguard the material, and use flanged ends and side bosses for compact installation in an array of applications.
The shaft material used for sizes 1, 2 and 3 is #416 stainless steel. On the 2 2:1 models, the pinion shaft is carbon steel. For the sizes 4 & 5, the materials is black oxide carbon steel. Shafts can be provided with special extensions (with flats, splines, holes, etc.) and /or specific lengths upon request.
In addition to our standard versions, we will modify our units to meet your design specifications! Our product sales and engineering departments will be ready to aid you with your specific application requirements.
Through the years we’ve received questions about nearly every aspect of the gearbox selection process. One of the queries we’ve had a few times is, “What is a right-angle gearbox or a right-angle drive?” Or, more particularly, “How can be a right-angle gearbox or drive not the same as a quickness reducer or other styles of gearboxes?”
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First, let’s focus on some fundamental terminology. It isn’t uncommon for the terms “gearbox”, “drive” and “velocity reducer” to be used interchangeably.
A gearbox is any gadget that uses a gear teach to transmit torque/rpm and whatever uses a equipment to transmit torque/rpm is a gearbox.
A right-angle drive is a system with a gear teach that can transmit torque/rpm 90 degrees, to turn a corner
A gear reducer is a system with a gear teach that can reduce rpm output. A result of decreasing rpm is increasing torque at the same ratio swiftness is reduced.
A gear box can also be a speed increaser
The kind of gear used in the apparatus box defines it as a right angle or an inline drive.
A worm gear drive is a right-angle drive as is a bevel gear
A spur equipment drive is inline
A helical equipment is inline but can also be a right-angle drive
So, exactly what is a right-angle gearbox?
A right-angle gearbox is a gearbox with a right-angle change in direction of the shaft. It can be a 1 to 1 1 ratio or a multiple of 1 1 such as for example 2:1 or 15:1. If the ratio is 1:1 it is a right-angle drive. If the ratio is definitely greater than 1:1 it really is a right-angle acceleration reducer.
High torque ball bearing design
Solid one-piece aluminum housing seals gears from outside contaminants for smooth operation
Right- or left-hands rotation to convert power either direction
Very easily slides axially along the drive or driven shaft for flexible positioning
Alloy steel helical gears for powerful
Built-in 5 sizes with three types of result shaft : hollow, projecting or double-extended. Moreover, yet another output shaft could be installed opposing to the insight shaft.
Three input types can be found : with projecting input shaft, with pre-designed motor coupling (bell and joint) and pre-engineered COMPACT motor coupling.
Gear unit body in engineering cast iron, EN GJL 200 UNI EN 1561 ribbed internally and externally to ensure rigidity and machined on all surfaces for easy positioning. The single lubrication chamber ensures improved heat dissipation and better lubrication of all internal components.
The mechanism of these gearboxes includes two Ever-Power spiral bevel gears with precision lapped profile, 16CrNi4 or 18NiCrM05 manufactured from steel.
The use of top quality bearings on all of the axis ensures long life to the gearbox and allows high radial and axial loads.
Gearbox casing, flanges, bells and covers are externally painted with BLUE RAL 5010.