spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been designed with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest overall performance whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are made possible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for vitality transmission, high torque, or dynamic applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your model design.
Below is a selection of EP-Series gearboxes. You can find the full products, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly structure and adaptability. The efficient and reliable best performer is obtainable in different versions. Like all Ever-Ability spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc tooth according to Ever-Power. For customers, this means better toothing quality and precision as well as even faster delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The get and the wheel are mainly made out of Ever-Power spiral gearing offering a quiet, steady and efficient procedure.
Type EP is the standard version where the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques at low revolutions. The bearings happen to be strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and may be fitted with a engine flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and can be provided in a hygienic version with a lubricant accepted for the food industry, with stainless steel shafts and with a rustproof yellow chromated gear housing. If there is a need for special shafts or flanges, we’ve great experience in adapting gearboxes – actually in smaller figures – or in designing unique gearboxes for instance with gear housings in stainless steel or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the variations in helix angles, they may be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the fact that manufacture facilities for directly bevel gears are becoming rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg technique, which each possess differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-residence heat treatment make all of us extremely flexible and responsive. We work together in partnership with you, providing assistance and assistance for your specific application, guiding you through idea, design and manufacture according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the food industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted via a unique, adaptable locknut design.
Spiral bevel gears are actually designed for applications that want high speed and substantial torque power. They are able to help cut customer costs by giving long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those teeth ensures better asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to provide better versatility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.