stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Speed Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer has been a foundation in food and beverage applications for decades. As a innovator in worm gear technology, Ever-Power Equipment continues to improve product performance by developing innovative styles to meet more stringent needs and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas designed to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but purchasing a more corrosion resistant gearbox saves money and makes the most feeling over time. Unmatched product performance in highly caustic washdown applications coupled with first class customer service makes Ever-Power Gear your 1st choice for acceleration reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all flat surfaces and prevents foreign matter accumulation or standing fluid
Elimination of all exposed hardware promotes simple surfaces to optimize wash down effectiveness
Lubed forever with H1 rated food quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to minimize ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer surfaces are polished and curved to avoid organism growth on areas. SSHdR series Hollow Output Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-stuffed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as finished goods with hollow output bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP food grade lubricant. Stainless Steel bushing kits are sold separately to permit for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type material covers supplied to fill unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion safety. They are rust evidence and able to withstand the harshest circumstances. The stainless steel housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with ratings to 17 HP.
Available in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended existence through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, ground and polished to supply efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure you get the highest quality product.
Ultimate application versatility with all-angle mounting provisions, the widest collection of accessory bases and flanges and the biggest collection of stock reducer styles.
Mounting dimensions are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you want to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet the HACCP and EHEDG regulations, while your visitors vulue this increasingly more. The stainless worm gearbox drive plan Ever-Power allows you to stay cost effective but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are made to meet the guidelines. As a result, they are resistant to an intensive cleaning regime, is constructed of hygienic components and are also dead places, and horizontal surfaces as much as possible, avoided. Of training course, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is ideal for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for lifetime lubrication and is made up of a stainless housing that is made for security in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of high quality. The series was developed specifically for the food industry and other industries where there are constantly stringent requirements for the level of resistance of the materials and the easy-to-clean style.
The gearboxes are made from a smooth stainless gear housing, they are existence lubricated and can of course be given oil approved for the meals industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the look is characterised by smooth machined surfaces without unnecessary flanges, recesses and installation holes. Additionally it is possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on request including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear engine, we can provide the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with drinking water under pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and motor, you must use a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting without a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts available and will be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Professional. Online selection and purchasing coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are created for sterile manufacturing conditions. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for food digesting and pharmaceutical applications. The merchandise is designed and rated to IP69k offering maximum security against contaminant ingress and also leak free operation.
Catalogued types of Ever-Power Gear’s well-known stainless steel 700 Series speed reducers are actually available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard business lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are designed for maximum corrosion resistance and superior performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 versions are NSF Qualified and also have many maintenance-friendly features including electropolished exterior finish, sealed motor flange, and covered hardware. To prevent miniscule niches that can host microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface. A large internal oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide selection of operating temps and extended service existence.

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